Keep Every Energy Asset Running at Peak Performance

Energy production plant and wind farm surrounded by electricity grid

YOUR EQUIPMENT, COVERED

Every Critical Energy Asset — Monitored and Optimized

Whether you operate a single power plant or a distributed energy portfolio, we cover the full range of rotating and static equipment — and the fluids that keep them running.

Steam turbines

Turbine oil · Hydraulic oil · Seal oil

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Water turbines

Turbine oil · Hydraulic oil · Bearing oil

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Generators

Lubrication oil · Coolant · Fuels

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Engines

Engine oil · Coolant · Fuels

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Transformers

Transformer oil (Insulating oil)

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Synchronous condensers

Lubrication oil · Hydraulic oil

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LIFECYCLE MANAGEMENT

Full Fluid Lifecycle Management — From Commissioning to End-of-Life

Most fluid problems don't happen overnight. They build up over months — and become visible only after damage is done. Our lifecycle approach gives you visibility and control at every stage.

Phase 1

Planning & simulation

Right fluid specifications from the start

Condition-based change intervals — not fixed schedules

Evaluate and compare lubrication strategies before committing

Phase 2

Operational control

All fluid data in one view — lab results and real-time sensors combined

Automated alerts and trend analysis across every asset and site

Data-driven actions: extended fluid life, less waste, fewer failures

Phase 3

End-of-life & reporting

Know exactly when a fluid needs to be changed

Reduce waste fluid volumes and disposal costs

Sustainability and compliance reporting — automated

Reduce unplanned downtime by acting before failures occur

Extend fluid and component service life

Centralize decision-making across multiple sites

Meet sustainability and reporting requirements with automated data

MONITORING

Lab Analysis + Real-Time Monitoring — Complete Fluid Visibility

Two complementary monitoring methods, one integrated view. Whether you prefer periodic lab testing or continuous online monitoring — or both — we give you the data you need to act.

Icon of a laboratory flask, representing science or chemistry.

Lab analysis

Send fluid samples to our laboratory for comprehensive analysis. Every result comes with a Performance Statement: true condition, developing risks and clear action recommendations. Analysis typically covers:

  • Chemical condition — oxidation, viscosity, additive health, TAN/TBN

  • Cleanliness — particle count, sizes, ISO codes and microscopic assessment

  • Contamination & wear — water content, wear metals and ICP indicators

Explore Lab Analysis →

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Real-time monitoring

Continuous fluid condition data from IIoT sensors, flowing securely to Fluid Eye® via edge connectivity. AI-powered analytics detect trends and anomalies — automated alerts and clear guidance, 24/7.

Three monitoring packages, used individually or combined:

  • Oil Quality Trend — oil quality index and temperature

  • Cleanliness Monitoring — particle counts, sizes, ISO codes and humidity

  • Chemical Analysis — water, oxidation, antioxidant depletion, TAN/TBN and viscosity

Explore Real-time Monitoring →

OPTIMIZATION

Fluid Optimization — Better Performance, Longer Life, Less Waste

Monitoring tells you what's happening. Optimization is what you do about it. We offer a full range of interventions to restore fluid quality, protect equipment, and reduce total fluid costs.

Impurity removal & filtration

Remove water, particles, varnish and other contaminants before they cause damage — designed for high-pressure systems, large fluid volumes and critical uptime requirements.

Includes: Offline filtration units, varnish removal, water removal, particle filtration.

Three fluid optimization (filtration) units. Fluid Eye®️ Mini, Fluid Eye®️ Mobile and Vita ESP II varnish removal unit.

Additives & fluid conditioning

Restore depleted additive packages and extend fluid service life without oil changes. Reduce waste and procurement costs while maintaining full protection.

Includes: Antioxidant top-ups, inhibitor treatments, fuel conditioner and customized additive programs.

A large white container of Sulnox Eco organic fuel conditioner for petrol, diesel, and biofuel engines, with detailed labeling and safety warnings.
Blue bucket of Decon AO with Solvancer fluid enhancement solution by Fluitec.

Projects & expert advice

Not every fluid challenge fits a standard solution. Our engineers work directly with your teams to solve complex fluid problems, optimize change intervals and build fluid management programs.

Includes: On-site assessments, fluid management audits, change interval optimization, training and support.

Contact our experts →

Extend oil drain intervals by x2-5 with condition-based maintenance

Protect equipment beyond OEM warranty expectations

Reduce waste oil volumes and disposal costs

Lower total cost of ownership for critical rotating assets

DATA MANAGEMENT

Fluid Eye® – All Your Industrial Fluid Data in One Place

Managing fluid data across multiple machines, sites and teams is complex. Fluid Eye brings it all together — lab results, sensor data, maintenance history, alerts and reports — in one centralized platform.

One view, every asset — from a single lube point to enterprise-level fleet

Integrated data sources — lab results and real-time sensor data in the same dashboard

Smart alerts — automatic notifications when action is needed

Reporting & compliance — generate maintenance reports, sustainability data and audit trails with one click

Multi-site management — compare performance across plants, sites and regions

No spreadsheets. No scattered reports. Just clear, actionable fluid intelligence.

Discover Fluid Eye® →

Fluid Eye®️ screen showing data dashboard for Cluster A - Paper & Energy, with metrics for sites and views, including scores and emissions for Analyze & Simulate, Paper A1, Energy B2, Gears - Paper, and Gears - Energy.
Keravan Energia logo with green and blue circular symbol

"Oil condition management is a reliable way to ensure stable and uninterrupted operations."
Markus Lehti, Maintenance Engineer, Keravan Lämpövoima

CUSTOMER SUCCESS

Real outcomes from energy producers who have made fluid lifecycle management a core part of their reliability strategy.

Results from the Energy Industry

Steam energy · Energy utility

Maximizing production with fluid performance optimization

Challenge: Ensure cost-effective energy production
Solution: Fluid Eye® monitoring to follow oil performance

Perfect oil performance

No unplanned downtime

Kainuun Voima Oy logo.

Power transformer · Mineral & chemical production

Inhibitor addition increases operational reliability and environmental savings

Challenge: Inhibitor level depletion
Solution: Inhibitor addition project

Extended transformer & oil life

Project delivered in time

Terrafame logo.

Steam turbines

Steam turbines are among the most critical — and most fluid-sensitive — assets in energy production. Turbine oil performs multiple functions simultaneously: lubrication, cooling, and hydraulic control. Any degradation or contamination can trigger cascade failures.

What we monitor: Varnish potential (MPC, RULER), viscosity, TAN, oxidation, particle count, moisture, servo valve cleanliness.

What we optimize: Varnish removal filtration, antioxidant restoration, oil drain interval extension, hydraulic oil management.

Common failure modes we prevent:

  • Servo valve sticking from varnish

  • Bearing damage from particle contamination

  • Oil oxidation from high operating temperatures

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Steam turbine real-time oil condition monitoring and sensor

Water turbines

Water turbines operate in demanding conditions where water contamination of lubrication systems is a constant risk. Bearing oils and hydraulic systems require consistent monitoring to prevent water-induced failures.

What we monitor: Water content, particle count, viscosity, bearing oil condition etc.

What we optimize: Water removal filtration, oil condition management, bearing protection programs.

Common failure modes we prevent:

  • Bearing damage from water-contaminated lubricant

  • Hydraulic system failure from emulsified oil

  • Accelerated wear from reduced lubricating film strength

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Dam spillway with water flowing over the edge, supporting structures, and a cloudy sky in the background.

Engines

Gas and diesel engines carry three separate fluid streams simultaneously — each with its own degradation profile and failure mode. Condition-based management across all three is essential for reliable operation.

What we monitor: Engine oil: viscosity, TAN/TBN, wear metals, additive depletion; coolant: pH, glycol concentration, inhibitor levels; fuel: water, microbial contamination, oxidation stability.

What we optimize: Condition-based oil drain intervals, filtration, additive top-ups, fuel polishing, coolant inhibitor treatment.

Common failure modes we prevent:

  • Bearing and cylinder damage from degraded engine oil

  • Corrosion and scaling from depleted coolant inhibitors

  • Fuel system failure from microbial growth or water contamination

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An engine in a factory

Generators

Generator lubrication systems must perform reliably under continuous load and varying ambient conditions. Oil degradation, contamination, and cooling fluid issues are the primary reliability risks.

What we monitor: Viscosity, wear metals, oxidation, particle count, coolant contamination detection.

What we optimize: Oil conditioning, contamination removal, coolant analysis and treatment.

Common failure modes we prevent:

  • Bearing failure from oil degradation or contamination

  • Overheating from coolant system issues

  • Accelerated wear from insufficient lubrication film

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A back-up power generator

Transformers

Transformer oil is both an insulator and a coolant — its condition directly determines transformer reliability and lifespan. Moisture, oxidation, and dissolved gases are the leading causes of transformer failures.

What we monitor: Moisture (ppm), dielectric strength, TAN, DGA indicators, interfacial tension, color and appearance.

What we optimize: Oil filtration and drying, inhibitor top-up, oil regeneration for aged transformers.

Common failure modes we prevent:

  • Insulation breakdown from moisture

  • Accelerated aging from oxidation

  • Overheating from reduced cooling efficiency

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A large electrical substation with transformers, insulators, and power lines against a clear blue sky.

Synchronous condensers

As grid balancing assets become more critical in renewable-heavy energy systems, synchronous condensers are seeing increased operational demands. Reliable lubrication is essential for continuous reactive power provision.

What we monitor: Lubrication oil condition, bearing oil particle count, hydraulic system cleanliness.

What we optimize: Condition-based oil management, filtration, oil drain interval optimization.

Common failure modes we prevent:

  • Bearing failure from oil degradation under continuous load

  • Hydraulic system issues from particle contamination

  • Unexpected shutdown from undetected lubricant deterioration

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Close-up view of a high-voltage electrical transmission tower with power lines extending upward against a cloudy sky.

EXPLORE FURTHER

Resources for Energy Professionals

Ready to take control of your energy asset fluid management?

Every energy operation is different — fleet size, asset mix, fluid challenges and monitoring maturity all vary. Talk to one of our specialists and we'll map out the right approach for your facility.