Keep Every Energy Asset Running at Peak Performance

Energy production plant and wind farm surrounded by electricity grid

YOUR EQUIPMENT, COVERED

Every Critical Energy Asset — Monitored and Optimized

Whether you operate a single power plant or a distributed energy portfolio, we cover the full range of rotating and static equipment — and the fluids that keep them running.

Steam turbines

Turbine oil · Hydraulic oil · Seal oil

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Water turbines

Turbine oil · Hydraulic oil · Bearing oil

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Generators

Lubrication oil · Coolant · Fuels

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Engines

Engine oil · Coolant · Fuels

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Transformers

Transformer oil (Insulating oil)

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Synchronous condensers

Lubrication oil · Hydraulic oil

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LIFECYCLE MANAGEMENT

Full Fluid Lifecycle Management — From Commissioning to End-of-Life

Most fluid problems don't happen overnight. They build up over months — and become visible only after damage is done. Our lifecycle approach gives you visibility and control at every stage.

Phase 1

Planning & simulation

Right fluid specifications from the start

Condition-based change intervals — not fixed schedules

Evaluate and compare lubrication strategies before committing

Phase 2

Operational control

All fluid data in one view — lab results and real-time sensors combined

Automated alerts and trend analysis across every asset and site

Data-driven actions: extended fluid life, less waste, fewer failures

Phase 3

End-of-life & reporting

Know exactly when a fluid needs to be changed

Reduce waste fluid volumes and disposal costs

Sustainability and compliance reporting — automated

Reduce unplanned downtime by acting before failures occur

Extend fluid and component service life

Centralize decision-making across multiple sites

Meet sustainability and reporting requirements with automated data

MONITORING

Lab Analysis + Real-Time Monitoring — Complete Fluid Visibility

Two complementary monitoring methods, one integrated view. Whether you prefer periodic lab testing or continuous online monitoring — or both — we give you the data you need to act.

Lab analysis

Send fluid samples to our laboratory for comprehensive analysis. Every result comes with a Performance Statement: true condition, developing risks and clear action recommendations. Analysis typically covers:

  • Chemical condition — oxidation, viscosity, additive health, TAN/TBN

  • Cleanliness — particle count, sizes, ISO codes and microscopic assessment

  • Contamination & wear — water content, wear metals and ICP indicators

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Real-time monitoring

Continuous fluid condition data from IIoT sensors, flowing securely to Fluid Eye® via edge connectivity. AI-powered analytics detect trends and anomalies — automated alerts and clear guidance, 24/7.

Three monitoring packages, used individually or combined:

  • Oil Quality Trend — oil quality index and temperature

  • Cleanliness Monitoring — particle counts, sizes, ISO codes and humidity

  • Chemical Analysis — water, oxidation, antioxidant depletion, TAN/TBN and viscosity

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OPTIMIZATION

Fluid Optimization — Better Performance, Longer Life, Less Waste

Monitoring tells you what's happening. Optimization is what you do about it. We offer a full range of interventions to restore fluid quality, protect equipment, and reduce total fluid costs.

Impurity removal & filtration

Remove water, particles, varnish and other contaminants before they cause damage — designed for high-pressure systems, large fluid volumes and critical uptime requirements.

Includes: Offline filtration units, varnish removal, water removal, particle filtration.

Additives & fluid conditioning

Restore depleted additive packages and extend fluid service life without oil changes. Reduce waste and procurement costs while maintaining full protection.

Includes: Antioxidant top-ups, inhibitor treatments, fuel conditioner and customized additive programs.

Projects & expert advice

Not every fluid challenge fits a standard solution. Our engineers work directly with your teams to solve complex fluid problems, optimize change intervals and build fluid management programs.

Includes: On-site assessments, fluid management audits, change interval optimization, training and support.

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Extend oil drain intervals by x2-5 with condition-based maintenance

Protect equipment beyond OEM warranty expectations

Reduce waste oil volumes and disposal costs

Lower total cost of ownership for critical rotating assets

DATA MANAGEMENT

Fluid Eye® – All Your Industrial Fluid Data in One Place

Managing fluid data across multiple machines, sites and teams is complex. Fluid Eye brings it all together — lab results, sensor data, maintenance history, alerts and reports — in one centralized platform.

One view, every asset — from a single lube point to enterprise-level fleet

Integrated data sources — lab results and real-time sensor data in the same dashboard

Smart alerts — automatic notifications when action is needed

Reporting & compliance — generate maintenance reports, sustainability data and audit trails with one click

Multi-site management — compare performance across plants, sites and regions

No spreadsheets. No scattered reports. Just clear, actionable fluid intelligence.

Discover Fluid Eye® →

"Oil condition management is a reliable way to ensure stable and uninterrupted operations."
Markus Lehti, Maintenance Engineer, Keravan Lämpövoima

CUSTOMER SUCCESS

Real outcomes from energy producers who have made fluid lifecycle management a core part of their reliability strategy.

Results from the Energy Industry

Steam energy · Energy utility

Maximizing production with fluid performance optimization

Challenge: Ensure cost-effective energy production
Solution: Fluid Eye® monitoring to follow oil performance

Perfect oil performance

No unplanned downtime

Power transformer · Mineral & chemical production

Inhibitor addition increases operational reliability and environmental savings

Challenge: Inhibitor level depletion
Solution: Inhibitor addition project

Extended transformer & oil life

Project delivered in time

Steam turbines

Steam turbines are among the most critical — and most fluid-sensitive — assets in energy production. Turbine oil performs multiple functions simultaneously: lubrication, cooling, and hydraulic control. Any degradation or contamination can trigger cascade failures.

What we monitor: Varnish potential (MPC, RULER), viscosity, TAN, oxidation, particle count, moisture, servo valve cleanliness.

What we optimize: Varnish removal filtration, antioxidant restoration, oil drain interval extension, hydraulic oil management.

Common failure modes we prevent:

  • Servo valve sticking from varnish

  • Bearing damage from particle contamination

  • Oil oxidation from high operating temperatures

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Steam turbine real-time oil condition monitoring and sensor

Water turbines

Water turbines operate in demanding conditions where water contamination of lubrication systems is a constant risk. Bearing oils and hydraulic systems require consistent monitoring to prevent water-induced failures.

What we monitor: Water content, particle count, viscosity, bearing oil condition etc.

What we optimize: Water removal filtration, oil condition management, bearing protection programs.

Common failure modes we prevent:

  • Bearing damage from water-contaminated lubricant

  • Hydraulic system failure from emulsified oil

  • Accelerated wear from reduced lubricating film strength

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Engines

Gas and diesel engines carry three separate fluid streams simultaneously — each with its own degradation profile and failure mode. Condition-based management across all three is essential for reliable operation.

What we monitor: Engine oil: viscosity, TAN/TBN, wear metals, additive depletion; coolant: pH, glycol concentration, inhibitor levels; fuel: water, microbial contamination, oxidation stability.

What we optimize: Condition-based oil drain intervals, filtration, additive top-ups, fuel polishing, coolant inhibitor treatment.

Common failure modes we prevent:

  • Bearing and cylinder damage from degraded engine oil

  • Corrosion and scaling from depleted coolant inhibitors

  • Fuel system failure from microbial growth or water contamination

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An engine in a factory

Generators

Generator lubrication systems must perform reliably under continuous load and varying ambient conditions. Oil degradation, contamination, and cooling fluid issues are the primary reliability risks.

What we monitor: Viscosity, wear metals, oxidation, particle count, coolant contamination detection.

What we optimize: Oil conditioning, contamination removal, coolant analysis and treatment.

Common failure modes we prevent:

  • Bearing failure from oil degradation or contamination

  • Overheating from coolant system issues

  • Accelerated wear from insufficient lubrication film

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A back-up power generator

Transformers

Transformer oil is both an insulator and a coolant — its condition directly determines transformer reliability and lifespan. Moisture, oxidation, and dissolved gases are the leading causes of transformer failures.

What we monitor: Moisture (ppm), dielectric strength, TAN, DGA indicators, interfacial tension, color and appearance.

What we optimize: Oil filtration and drying, inhibitor top-up, oil regeneration for aged transformers.

Common failure modes we prevent:

  • Insulation breakdown from moisture

  • Accelerated aging from oxidation

  • Overheating from reduced cooling efficiency

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Synchronous condensers

As grid balancing assets become more critical in renewable-heavy energy systems, synchronous condensers are seeing increased operational demands. Reliable lubrication is essential for continuous reactive power provision.

What we monitor: Lubrication oil condition, bearing oil particle count, hydraulic system cleanliness.

What we optimize: Condition-based oil management, filtration, oil drain interval optimization.

Common failure modes we prevent:

  • Bearing failure from oil degradation under continuous load

  • Hydraulic system issues from particle contamination

  • Unexpected shutdown from undetected lubricant deterioration

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EXPLORE FURTHER

Resources for Energy Professionals

Ready to take control of your energy asset fluid management?

Every energy operation is different — fleet size, asset mix, fluid challenges and monitoring maturity all vary. Talk to one of our specialists and we'll map out the right approach for your facility.